Industrial
Case Studies
See how we solved specific thermal, signal integrity, and supply chain challenges for our clients.
Featured Projects
Discover how we solve complex manufacturing challenges with precision and speed.
Industrial AutomationIoT Controller Board
4-layer FR4 with impedance controlled traces for the RF module. Delivered 5 functional units in 48 hours for field testing in an oil refinery.
Consumer ElectronicsConsumer Smart Home Hub
High-volume consumer electronics run. 10k units/week. Automated conformal coating line used to meet humidity resistance requirements.
Aerospace & DefenseAerospace Control Harness
IP67 rated assembly with MIL-SPEC connectors. 100% pull-tested and continuity checked. Used in drone ground control stations.
TelecommunicationsFiber Optic Interconnect
Low-loss fiber splicing for telecom infrastructure. <0.1dB loss per splice maintained across 500+ units.
Medical DevicesMedical Diagnostic Unit
ISO 13485 compliant assembly. We handle the display bonding, battery integration, and final sterile packaging.
AutomotiveAutomotive ECU Testing
Automated test fixture design. We built a custom bed-of-nails tester to flash firmware and verify CAN bus traffic in under 60 seconds.
Case Study: Class 3 Medical Scale-Up
A breakthrough in traceability. We helped a MedTech startup ramp from 50 to 5000 units/mo while passing every FDA audit requirement.
The Challenge
Strict component-level traceability was required for every resistor and capacitor on the board.
The Solution
We integrated laser marking for unique PCB IDs and tied our pick-and-place machines to our MES for reel-to-board traceability.
The Result
Zero traceability gaps during the FDA audit. Client secured Series A funding based on manufacturing readiness.
Powered by Technology
We invest in the latest manufacturing equipment to ensure precision and reliability.
7-Zone Reflow
Profiled for lead-free precision. Minimizes thermal shock.
3D AOI Inspection
Measures solder fillet height, not just presence.
Burn-In Chambers
Active load testing at 85°C to weed out early failures.
Trusted by Innovators
"They flagged a BGA pad size issue that would have caused soldering defects. That catch alone saved us a 4-week respin cycle."
"When the microcontroller went end-of-life, they sourced a pin-compatible alternative and validated it in 3 days. Production never stopped."